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Mengcun County, Elbow Pipe Fittings Industry
Mengcun elbow pipe fitting industry, has been changing in recent years, the development of a large number of high-tech and talent continue to introduce a large number of new techniques, new technologies are emerging to promote energy-saving emission reduction in the county, scientific development, to achieve unit of GDP power consumption less than 4%, continuing to improve energy efficiency, environmental quality further improved.
Mengcun county, the county government to help enterprises to improve their scientific and technological innovation ability, early in 2007 come up with one million yuan as a scientific and technological innovation fund, driven enterprise technology capital of 200 million yuan, on this basis, the county, the county government has introduced preferential policies for to attract experts and professors to Mengcun technical guidance for enterprises to solve problems encountered during the development process, helping enterprises to technological innovation. County in 2007 attracted a total of 26 advanced technology and independent development of new technologies and new products 8. Of these, four of technological innovations on elbow pipe fitting industry, development of cross-the times.
The first elbow pipe Mengcun County, R & D Productivity Promotion Center "reducer pipe fittings high frequency heating machine." Mengcun County, elbow pipe fitting Productivity Center, a long-term commitment to restrict industrial development of key technologies research. In June 2004, self-developed system of small-caliber high-frequency push the elbow complete sets of equipment to replace the combustion gas to push the history of the system, energy saving and environmental protection, improve efficiency tenfold. Far applied to 160 companies, the annual value of more than 300 million yuan, the annual cost nearly 100 million yuan. 2007 pieces of different-diameter pipe were developed self-heating technology, the technology is also a revolution in the traditional craft. The technology is completely replaced by reverberatory furnace, heating size of random variable, zero-furnace consumption, non-oxide, products, beautiful skin, lines and smooth, do not dip cooling, suppression of non-hardness, non-crack damage, car port without steel to save half of the artificial to save space, a comprehensive cost reduction when compared with coal more than half the three-fold increase in production.
Second, seamless steel pipe Hebei Health Division's introduction of natural gas ring kiln. Health Division's use of natural gas through the convenience of Mengcun County hopes new area, the introduction of natural gas ring kiln is a major national promotion of new technologies, reducing energy consumption not only steel production to 0.8 tons of standard coal, but also emissions are far below national standard, no smoke, heat pipe technology for the county has opened up a new path. Meanwhile, the company introduced high-pressure phosphorus, annealing sizing, etc. New technology has reached the five leading domestic level.
Third, high-pressure flange Jimeng Group R & D large-diameter flange reaming technology. Flange diameter 300mm and above the production prior to use more plywood or steel plate welded hammer forging roll, due to large diameter thin-walled, that is a lot of work and exhausting, but with low efficiency. The company's technology, the introduction of Linyi Iron and Steel Company, based on the modified equipment for manufacture of flange. Now air hammer forging billets by 560 kilograms a flange blank sample after the heat directly through the device without reaming can produce a better dimension of large-diameter thin-walled flange, the flange of the manufacturing cost is equivalent to 20% of the cost of the original process.
Fourth, Bo Zhaicun farmers in developing the system of stainless steel elbow IF pushing new technology. As the non-magnetic stainless steel, can not be used IF device heating, has been the production of stainless steel elbow reverberatory furnace heating is used, press repression and, finally, head the ball shaping, complex process, damage the high rate of non-standard dimensions. The development of this technology will change the traditional manufacturing processes, energy-saving environmental protection, improve efficiency of about ten-fold
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